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| Basic research promotes ongoing development |
Today, porcelain insulator production for high voltage application
can be made by two possible methods:
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 | The conventional (plastic) production process |
 | The isostatic (developed within PPC group) production process |
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While the conventional (plastic) production process requires
an operating time (for insulators without fittings) of 7 - 8 weeks,
the isostatic production process requires only 1,5 - 2 weeks
for the same insulator. The considerable time necessary for
extrusion and drying before and after profile turning - as necessary
in conventional production - is reduced to almost zero by using
isostatic production process.
Beside the avoidance of the most time consuming production steps,
isostatic production process also enables secure production of
insulators with very difficult geometries and design.
In the manufacturing process itself, the isostatic "part" is limited
to the manufacture of the "blank" only. The slip (porcelain body with
app. 80% water content) is dried to a very fine porcelain powder (granulate)
by using huge spray dryer. In the isostatic press, the granulate is pressed
into cylindrical blanks at very high pressure. |
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